High-tech modeling for garden railroaders

Part 15: Building the top section of a modern-style water tower
RELATED TOPICS: HIGH-TECH
1_Sprinkler_dimensions
Photo 1
In the past two articles, I've been building a modern-style water tower: The base and then the pipe stand of the water tower. In this one I will create the water-tank portion of the water tower. Hidden inside will be the sprinkler. This is again created in the OnShape CAD tool that is available on the cloud to everyone.

Now let's create the serious end of the water tower, the water tank itself with the hidden sprinkler. Using OnShape, I will be invoking the revolve command, like I used to create the base. However, the sprinkler makes this a little more intricate.

Water tank
Here is the sketch that I made of the Rainbird model 1804-LN sprinkler head (photo 1). In the drawing I am going to add 0.10” to the diameter to make sure it fits.

Also shown is the sectional view of the water tank. Measurements are all in millimeters.
2_Star_Sketch
Photo 2
Start the part
For those of you who might have forgotten, the first thing we want to do is create a sketch. Do that by left clicking on the “Sketch” icon, as shown by the red arrow (photo 2).
3_Select_sketch_plane
Photo 3
Once you create a sketch, the program will ask you which plane you want to use. As shown by the lower red arrow, left click on “Front” and the Front plane will appear in the Sketch 1 window as shown by the upper red arrow (photo 3).
4_Start_Drawing
Photo 4
As before, the first thing we should do is align a plane. This way we will work on only one plane for the time being.  As shown by the red arrow (photo 4), if you left click on the “Front” face it will align the front plane for sketching.
5_Create_Centerline
Photo 5
Next, I am going to create a centerline that is as tall as the part I intend to make (photo 5). The line is 152mm long.
6_Create_width
Photo 6
Next, I am creating a construction line of 95.5mm that will define the width of the water tank. I put it just a little above the mid-point of the centerline just to make some room for the coupler on the bottom of the water tank (photo 6).
7_Create_base
Photo 7
I have created two lines. The first is the bottom of the water tank. Next, I added another line, the same width. This is where the water tank is going to make the transition from the round tank to the coupler (photo 7).
8_Create_ellipse
Photo 8
I am going to create an ellipse to make the body of the water tank. If you hover over the ellipse icon, it shows you how to use the command (photo 8).
9_Ellipse_created
Photo 9
I have created an ellipse to make the main body of the water tank. I will now cut some of those lines, as I do not want the right-hand side when I eventually revolve the sketch (photo 9).
10_Trim
Photo 10
 The icon with the scissor allows us to trim off the lines that we do not want. I will use this command to cut away the lines on the right (photo 10).
11_Conic
Photo 11
Now I am going to create a conic section to make a smooth transition to the base. The conic icon is shown in the picture (photo 11); you will have to use the pull-down to find the conic icon.
12_Create_conic_section
Photo 12
Here I created the conic section.  I chose one point on the ellipse, the other at the bottom (39.37mm) and the control point at the other 39.37mm line near the middle. Next, I will cut away those lines that I do not need anymore (photo 12).
13_Sprinkler_outline
Photo 13
Here I have created the sprinkler outline (photo 13). Now I just cut away a couple of lines and I will be ready to revolve the sketch to make the final water tank.
14_Sprinkle_outline_cutout
Photo 14
All the lines have been cutout to make a smooth revolve (photo 14).
15_Revolve
Photo 15
I covered the revolve function in the first article on the water tower. To review, pick the revolve icon, then pick the line to revolve around, and the water tank should appear as shown in photo 15.

It is just as easy as that. Don't kid yourself, though. In this entire process I made mistakes that I had to correct, referring to the Internet several times to find out what was wrong, and I even had to refer a software bug to OnShape. So, it is not that easy. The whole process took me about four hours to do. I can do it faster now, but I had lots of practice while drawing the model.
20_Berneberg
Photo 16
Exporting an STL file
To create the stl file, I am going to just repeat from last time. Now that we have the part, we want to export an *.stl file so the printer can print it out.  At the bottom of the window you will see a tab called “Part Studio 1”.  Right-click on the tab and you should get the following as shown in Photo 16.

Left-click on “Export” on the pull-down list and the following should appear:

I typed in “Water Tank” as the file name. Make sure all other pull-down boxes are as shown. When you left click on “OK”, the stl file should download to your download folder.  You can retrieve it from there.
17_MatterControl
Photo 17
Load into 3D printer

Following the instructions for your 3D printer, load the file that has been created. In my case that is “Water Tank.stl”. As you can see from the screen shot of my printer control software (Photo 17), it takes up just about the whole build plate. It is another very large part.
Print conditions
I will be keeping the lab again at a constant 80°F, with the humidity between 10 and 40%. This is very important because you are going to spend a lot of time and some money printing just the base. It would be good to get it on the first try. I will be using white ABS, 1.75mm from MatterHackers.

Print
This is a large print. Should take about 24 hours to print out.
19_Print_failure
Photo 18
Print failure

While this is a very large print, it takes many meters of material.  I checked my spool of material and thought I had enough, but it turns out I did not.  Here is what was printed out (Photo 18). It looks good, except for the missing top.

I need to order more material and start again.  This is going to take a while, so look for the completion in the next blog.

JOIN THE DISCUSSION

Read and share your comments on this article
COMMENT ON THIS ARTICLE

Want to leave a comment?

Only registered members of GardenRailways.com are allowed to leave comments. Registration is FREE and only takes a couple minutes.

Login or Register now.
0
DCC for Large Scale

DCC for Large Scale

Our four-part beginner's guide.

FREE EMAIL NEWSLETTER

Get the Garden Railways newsletter delivered to your inbox twice a month

By signing up you may also receive occasional reader surveys and special offers from Garden Railways magazine. Please view our privacy policy